USE CASE
TQ-Group
Improving Inspection Quality and Reducing Cycle Times
Overview
TQ Group provides customers worldwide with comprehensive services, from the development of complex, state-of-the-art assemblies through to production. Using SAKI’s 3D-AOI, 3D-SPI, and QD Analyzer, TQ Group has streamlined inspection program creation, reduced false calls, and shortened cycle times.
Why TQ Group Chose SAKI
TQ Group supports product development using the latest technologies while addressing the demands of high-mix, small-lot production and ensuring the quality of increasingly compact and complex products. With a large product portfolio, the company requires thousands of AOI and SPI inspection programs. TQ Group chose SAKI as a partner for its software, which enables rapid creation and modification of inspection programs and provides the flexibility to adapt to product changes.
- User-friendly software: Streamlines the creation and modification of inspection programs for high-mix, small-lot production
- Wizard functionality: Helps fine-tune inspection programs within tight time constraints
- Immediate feedback to upstream processes: Uses inspection results to help maintain consistent quality
Results and Benefits
By implementing SAKI’s AOI and SPI solutions, TQ Group has achieved the following benefits:
Faster Inspection Program Creation and Modification
User-friendly software and wizard functionality enable inspection programs to be created and modified quickly. This simplifies prototype delivery and responses to specification changes, enhancing the flexibility required for high-mix, small-lot production.
Reduced False Calls
Following the introduction of SAKI’s SPI and AOI, false calls decreased significantly, improving inspection efficiency and reducing incorrect judgments.
Improved Quality Through 3D Inspection and Printer Integration
SAKI’s SPI has enabled 3D inspection that was not previously possible. By measuring solder paste volume during screen printing and continuously adjusting process parameters through direct communication with the printer, the system helps improve quality in downstream SMT processes.
Shorter Cycle Times
Following the introduction of SAKI’s AOI and SPI, TQ Group reduced cycle times per assembly by up to two-thirds. The company can now respond quickly and flexibly to lot sizes that change daily in line with customer requirements.
Full Traceability
SAKI’s AOI and SPI are connected to TQ Group’s MES (Manufacturing Execution System), ensuring full traceability.
Looking Ahead
Through its partnership with SAKI, TQ Group will continue to optimize its electronics manufacturing processes and introduce sustainable, state-of-the-art solutions. By combining their strengths to achieve high quality, the two companies will deliver even greater value to customers.
SAKI Corporation will continue to support TQ Group’s efforts to improve quality and maintain flexible manufacturing through its inspection technology and software.