
TECHNOLOGY
AI Inspection Solution
AI inspection is a powerful new technology, that can enable faster, more accurate, and more consistent inspection, which can significantly improve quality assurance and control.
By introducing AI to AOI, there are opportunities to accelerate inspection cycles, increase inspection accuracy, and minimize the numbers of units that must be referred to human inspectors for individual judgement.
Saki’s AI solution is divided into two types, AI judgment and AI inspection, and performs advanced work on behalf of operator. In the future, we continue to pursue daily development for complete automation of inspections using AI.
01
AI Assist
AI Assist : Uses AI to re-assess, reducing operator workload.
In the conventional judgment, parts that were judged to be NG by the inspection machine were re-judged by the operator on the judgment monitor. For AI assist, the AI performs a re-judgment before the operator judgment for inspection NG parts. AI significantly reduces manual confirmation workload, requiring operators to visually inspect only AI-determined NG parts.
Conventional judgment
Operators have to verify each component flagged as NG (No Good) by the inspection machine, which can be labor-intensive and is prone to errors and misjudgment.

Judgment after introduction of AI assist
AI performs a second assessment on parts marked NG, drastically reducing the operator’s workload by requiring manual verification only for AI-determined NG parts. This system helps prevent overlooked errors caused by misjudgment.

02
AI Inspection(AI OCR)
AI OCR detects and recognizes characters dynamically.
In the traditional matching-based character inspection, the operator adjusted the parameters every time in order to respond to variations in print position, uneven surfaces, part substitutions, and variations in manufacturer markings.
AI algorithm inspection enables stable testing regardless of print misalignments or font variations, bridging the skill gap and ensuring consistent inspection quality.

Related Solutions
3D-AOI
3D Automated Optical Inspection Systems
